compact worm gearbox
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By using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and even more. We are able to also provide customized micro gearboxes that are designed and built to meet your unique specifications.
E mail us for the mini gearbox the application requires, or request a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes plus Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, speed reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the inbound links for our little gear drives include info on the full selection of body sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are software rated for the the best possible balance of efficiency and price. Torque could be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash performance (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature array: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Electricity’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They provide an output shaft at 90° from the input, and are available in equipment ratios from 1:1 to 40:1. Compact but durable, with machined light weight aluminum housings and hardened alloy steel gears.
Huge efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the casing; output is usually a keyed bore. Common solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and insight sizes are available to meet your needs.
Excessive efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They provide two input shafts on opposite sides of the body, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high efficiency functionality with low backlash.
Large efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior efficiency in a wide variety applications and are built with small footprints, making them ideal for operations where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
Large efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts try to make these inline spur gearboxes difficult and corrosion resilient, for your most demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with great efficiency, and feature rugged building for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a customized miniature gearbox to meet up your unique standards. We can produce custom micro gearboxes in almost any configuration the application requires, with output torque amounts as high as 900Nm. We are able to work from your gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new design that delivers the performance you need. Demand a quote on a custom miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input plus Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic variety of solitary ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision floor shafts are available from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo motor and worm gear is one of the important strengths of EP worm gearmotors, which incorporate DC motor technology with exceptional durability and wear resistance. Motor and gearbox are designed as one single, compact unit. Because of their reduced current draw, these gearmotors deliver additional accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Large tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or maybe without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based with this we are able to select a wide selection of common customizations to meet up the requirements of various properties that are important for each application.
If your application requires a gearbox with some special property or home such as for example small dimensions or low weight with regards to electricity, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with more than 1000 different standard gearboxes is most likely an excellent start to have the ability to deliver a product that stands out on your side.
Small gearboxes are high-top quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox into a single device (the first gear is on the engine shaft). Individual gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our experts will be happy to help you create your selection. We will be happy to send you documentation or design the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our success came from our relentless get for quality with state-of-the-art technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting options, shaft configurations and motor interfaces, makes the Ever-Electricity worm gearbox the default personal preference for the sector. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Vitality Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix angle is typically comparatively bigger) and its body is normally quite long in the axial path. The gears in these gearboxes can be suitable or left-handed dependant on the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Electricity gearboxes and geared motors will be the electro-mechanical key elements for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear systems are built to withstand the toughest industrial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, making them much sought after in the industry. Consequently our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This large gearing capacity allows smaller tires to be utilized for the same torque, and smaller gears with exceptional power density also increase reliability. Ever-Electrical power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing perform required for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to be minimized.
Double chamber shaft seals developed by Ever-Power are used as standard for parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low sounds and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with totally free input shaft, with hollow bore insight shaft and engine flange, and double decrease combination units for slow rate applications. Applying cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the essential features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
Details for Compact Worm Gearbox can be discovered at https://www.ever-power.net/product/compact-worm-gearbox/