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helical worm gear motor

helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive solution to impress you using its high level of overall performance and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP to you. These can be implemented individually in the modular system. In this way, they offer you a massive range of sizes, gear ratios and engine sizes.
However, their greatest strength can be their running smoothness and their incredibly low noise development. One thing is certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear models. This is how you save extra energy in the operation of your systems and are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your person requirements – with a wide variety of AC motors. Furthermore, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance can be achieved thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving time and money with this selection and project planning. The reason being our modular system allows a multitude of mixture options for gear systems and motors. You can as a result reduce operating costs, depend on an extended service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional sturdiness and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding efficiency, these drives can be utilized in every industrial sector and customized to person torque and velocity requirements. The reduction ratios afforded by the helical-worm gear stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with special lubricants, optimized shape, this powerful motor achieves high degrees of efficiency and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are utilized as standard.
The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and greater torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water out.
Worldwide Motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors established new requirements for reliability, performance and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design provides for easy integration today and a really future proof solution. The EP gear motor offers total flexibility in mounting choices includes shaft, base, encounter, and flange solutions. The electric motor terminal box can be mounted in alternate positions rotated in 90º steps around the motor frame providing for unparalleled integration options.
EP gear motors adhere to UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total solution for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is certainly dust tight and hose proof,and can be utilized outside or in wet and dusty environments without the use of additional enclosures. Full rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique mixture of optimized worm wheel materials with unique lubricants and optimized form, this powerful geared electric motor achieves high levels of performance and torque. The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm equipment combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR can be functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced alternative for the standard tasks expected of a right-position drive.
5 gear sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors obtainable with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC motor are directly flange mounted, the pinion is upon the motor shaft. This integrated small design can be an essential element for the high accuracy and the amazing stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision floor. The worm tires are made from special wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal design. The housings are manufactured from top quality cast iron. The rugget wall space and inner ribbing ensure extremely torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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