spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been developed with a specific torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are created feasible by a modular style concept that begins with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for electricity tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a trustworthy and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The effective and reliable top performer is obtainable in different variations. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Electric power. For customers, this means better toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by high quality and robust efficiency by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are mainly made with Ever-Power spiral gearing offering a calm, steady and efficient operation.
Type EP is the standard version where the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and can become fitted with a engine flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and can be provided in a hygienic edition with a lubricant accepted for the food industry, with stainless shafts and with a rustproof yellowish chromated gear housing. When there is a need for particular shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller quantities – or in designing special gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears right from the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for directly bevel gears have become rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing assistance and assistance for your unique software, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the food industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adaptable locknut design.
Spiral bevel gears are designed for applications that want high speed and excessive torque power. They are able to help cut customer costs by providing long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved teeth and deeper traction between those teeth ensures better asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.