Applicable Industries: Lodges, Garment Outlets, Creating Material Stores, Producing Plant, Machinery Repair Retailers, Food & Beverage Manufacturing facility, Farms, Cafe, Home Use, Retail, Foodstuff Shop, Printing Stores, Development works , Power & Mining, Foods & Beverage Shops, Promoting Company, Other
Weight (KG): eight
Customized assistance: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 5173-5570N.m
Input Pace: 2000-8000rpm
Output Velocity: twenty-800rpm
Solution name: Equipment Box
Application: industry
Ratio: 7.5~one hundred
Port: HangZhou, HangZhou, HangZhou
Items Description Benoy precision harmonic reducer crew primarily based on theoretical calculation finite aspect examination, blended with chopping-edge inspection system to obtain a big sum of true measurement info, the use of multi-objective regression optimization implies, efficiently split via the non-standard style problems of the round arc tooth condition, the development of breakthrough harmonic reducer.The S-formed optimized involute tooth construction is adopted for smoother and smoother meshing, and the tooth processing of rigid-versatile wheel breaks by means of the traditional slow-strolling and equipment hobbing approach. With the particular procedure of hobbing semi-ending + mild ending and tooth surface precision, several tooth are meshed at 2 a hundred and eighty-degree symmetrical positions concurrently, so the gear tooth pitch mistake and accumulated tooth pitch error have a more average result on the rotational accuracy, and very large positional accuracy and rotational precision can be received.The materials of the versatile wheel adopts the military steel purified by tailored electroslag re-remedy, and the slender-walled deformation portion has been frequently spinning approach and warmth treatment to make its materials use resistance and plasticity attain a best balance. Steel wheel materials adopts higher spheroidization price continuous casting of ductile iron instead of classic 40Cr material, the special self-lubricating ductile iron dry metal 1 moments the thermal conductivity, can swiftly soak up vibration, outstanding wear reduction overall performance, support lifestyle 2 instances dry traditional 40Cr steel wheel.Adaptable wheel tooth processing technological innovation in the modern creation of a deformation right after the light-weight ending processing of a special method, not only to resolve the problem of accuracy, but also to resolve the classic processing following the assembly of deformation metal adaptable wheel get in touch with points are not uniform, so that the tooth mesh entire contact, far more uniform drive, much less friction, Multifunctional motorcycle Ladder Sprockets sixty chain sprocket for wholesales high load-bearing capacity.The transmission ratio is large, the transmission ratio of one-phase harmonic gear transmission can reach i=thirty~500, and the construction is straightforward, 3 standard parts on the coaxial can accomplish substantial reduction ratio. In purchase to stick to the industry and consumer requirements, configure a variety of structures of cam flange servo interface technical specs, for various industries to launch a variety of sequence of molding goods, in purchase to facilitate buyer variety and use.
| Type | MGJ-Drive Series Harmonic Reducer |
| Model | MSHF, MCSH, MSHD, MCHD |
| Ratio | 7.5,ten,15,20,25,30,40,50,sixty,80,a hundred. |
| Material | Housing: Aluminum alloy(dimension 25~ninety) / Forged iron(dimensions one hundred ten~185) |
| Worm wheel: Aluminum Bronze or Tin Bronze | |
| Worm shaft: 20CrMn Ti | |
| Output Shaft: steel-45# | |
| Input Energy | 0.09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Usages | Industrial Machine: Foods Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wooden working, Glass |
| IEC Flange | IEC common flange or on buyer ask for |
| Lubricant | Synthetic oil or worm gear oil |
| Content Obtainable | ||||||||||
| Aluminum | Stainless Metal | Brass | Copper | Iron | Plastic | |||||
| AL6061 | SS201 | C35600 | C11000 | 20# | POM | |||||
| AL6063 | SS301 | C36000 | C12000 | 45# | Peek | |||||
| AL6082 | SS303 | C37700 | C12200 | Q235 | PMMA | |||||
| AL7075 | SS304 | C37000 | C15710 | Q345B | ABS | |||||
| AL2571 | SS316 | C37100 | etc… | Q345B | Delrin | |||||
| AL5052 | SS416 | C28000 | 1214/1215 | Nylon | ||||||
| ALA380 | etc… | C26000 | 12L14 | PVC | ||||||
| etc… | C24000 | Carbon metal | PP | |||||||
| C22000 | 4140 / 4130 | PC | ||||||||
| etc… | etc… | etc… | ||||||||
| Surface Therapy | Substance Accessible |
| As machined | All metals |
| Smoothed | All metals and Plastic (e.g aluminum, steel,nylon, Abs) |
| Powder Coated | All metals ( e.g aluminum, Large Quality Conveyor Belt Manufacturing facility Production Frequent Series Source Push Roller Sprocket Chain metal) |
| Brushing | All metals (e.g aluminum, metal) |
| Anodized Hardcoat | Aluminum and Titanium alloys |
| Electropolished | Metal and plastic (e.g aluminum, Abs) |
| Bead Blasted | Aluminum and Titanium alloys |
| Anodized Distinct or Colour | Aluminum and Titanium alloys |
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by Cx 2023-07-06